Continuous Production: Dual-Table CNC & Integrated Mechanical Processing Line

Mertcan Metal elevates aluminum profile manufacturing beyond standard extrusion, delivering projects that are strictly assembly-ready. Our facility features advanced Double-Table 3-Axis CNC Machining Centers, a technology specifically engineered to eliminate downtime by minimizing loading and unloading cycles through pendulum machining. This capability ensures continuous, high-capacity throughput, guaranteeing significant cost advantages and accelerated lead times—critical factors for high-volume procurement projects.

Beyond our extensive CNC park, we offer a fully integrated suite of precision mechanical processing services handled entirely in-house:

Precision Cut-to-Length & Mitre Cutting (Angle Cutting)
CNC Drilling & Rigid Tapping
Countersinking & Chamfering

Our production line is bolstered by a high-speed Eccentric Press Line for rapid punching and blanking operations. Furthermore, our internal capabilities extend to Die-Sinking EDM (Sinker EDM) and dedicated Mold Machining CNCs. This allows us to design and manufacture all necessary fixtures, jigs, and dies within our own in-house tool room. This vertically integrated, non-dependent structure provides your supply chain with unmatched flexibility and rapid response speeds.

Machine Park & Processing Capacity

Machine Type	Qty	Max. Processing Size (X-Axis)	Features / Advantages
3-Axis CNC (Double Table)	2	300 mm x 200 mm x 2 (Pendulum Operation)	Continuous production while loading parts on the adjacent table; high efficiency.
3-Axis CNC (Single Table)	1	300 mm - 200 mm	3-Axis CNC capability with precision machining up to ±0.05 mm.
Mold Machining CNC	1	800 mm - 1.200 mm	High-Speed machining for extrusion molds with perfectly smooth surfaces.
Die Sinking EDM	1	500 mm x 400 mm (Table)	Precision discharge of sharp corners and complex forms in mold cavities.
Eccentric Press Line	12	10 - 50 Tons	Rapid punching, bending, and mass production forming in the accessory section.
Precision Cut-to-Length	5	± 0.1 mm Tolerance	Servo-controlled feeding for zero-error, burr-free, and angled precision cutting.

Mechanical Processing Capabilities (Operation List)

Process Type	Details / Method	Application Area
CNC Milling	Slotting, pocketing, surface machining	Automotive, Machinery, Architecture
Cutting Operations	Straight Cut, Miter Cut (Angled), Special Cut	All Profile Types
Drilling & Countersinking	Drill press, Multi-head, CNC drilling operations	Connection and Assembly Holes
Threading (Tapping)	Tapping (Metric / Whitworth)	Assembly and Connection Groups
Press Punching	Punching and forming with progressive or single dies	Mass Production, Furniture, and White Goods (Appliances)
Fixture Design	In-house CAD/CAM supported design and manufacturing	Special Projects and High Precision

Cutting and Machining Tolerances

Feature	Standard Tolerance	Precision Tolerance (On Request)
Cut-to-Length Tolerance	±0.2 mm	±0.1 mm
Angular Cutting Tolerance	±0.5°	±0.2°
CNC Machining Tolerance	±0.15 mm	±0.05 mm
Hole Center Position	±0.2 mm	±0.05 mm

Value Added Services (Assembly & Packaging)

Service	Description
Assembly	Installation of gaskets, seals, plastic caps, or screws. Assembly lines for semi-finished or finished products.
Deburring	Vibratory or manual deburring operations aimed at improving surface quality.
Custom Packaging	Custom packaging and shipment management tailored to specific customer requests (Just-in-Time).
Labeling & Traceability	End-to-end lot tracking with ERP-based labeling specific to each part or crate.